Discover Flowlity's free interactive reorder point calculator: adjust demand, lead time, variability and service level to see your reorder point move, and why the textbook formula falls short for intermittent spare parts.

The textbook formula, plus the caveat that matters for spare parts.
Cycle demand (d × LT)
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units
Safety stock (Z × σ × √LT)
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units
Reorder point (ROP)
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units · Z = -
This formula assumes demand is roughly normal and flows steadily. For slow-moving or intermittent spare parts, demand is lumpy: long stretches of zero, then a sudden order. That demand is not normal, so this normal-based reorder point tends to understate the buffer you actually need to hit the service level. Methods built for intermittent demand, such as Croston's method or a probabilistic (distribution-based) model, fit these parts far better.
Illustrative, textbook reorder point on a normal demand assumption. Not a Flowlity output or a performance guarantee.